{"id":2280,"date":"2023-02-11T15:46:08","date_gmt":"2023-02-11T20:46:08","guid":{"rendered":"https:\/\/mrsnyder.com\/?p=295"},"modified":"2023-05-09T15:17:47","modified_gmt":"2023-05-09T19:17:47","slug":"siemens-retrofit-of-dc-winder-for-aluminum-sheet-plant","status":"publish","type":"post","link":"https:\/\/mrsnyder.com\/siemens-retrofit-of-dc-winder-for-aluminum-sheet-plant\/","title":{"rendered":"Siemens Retrofit of DC Winder for Aluminum Sheet Plant"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1227.2px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1 fusion-text-no-margin\" style=\"--awb-margin-bottom:30px;\"><p><strong>An Aluminum Slitting Line with Brake Unwind, Slitter, and Center Winder<br \/>\n<\/strong><br \/>\nM.R. Snyder Company updated an old aluminum slitting machine with obsolete drives and two obsolete PLC&#8217;s and combined them into one modern Siemens solution. The new devices were retrofit into the existing control enclosures. This system featured a Siemens S71200 PLC and Siemens 6RA80 DC drives. Customer required turnaround over a weekend. Entire retrofit and commissioning process was completed in 4 days.<\/p>\n<p><strong>Project Description<\/strong><\/p>\n<ul>\n<li>Obsolete drive and PLC retrofit into existing panels<\/li>\n<li>System had a combination of old Siemens S7200 and AB SLC controlling the line<\/li>\n<li>Replaced old PLCs with single S7 1500 series PLC<\/li>\n<li>Replaced outdated Siemens 6RA70 series drives with 6RA80 drives<\/li>\n<li>300 HP and 125 HP drives<\/li>\n<li>Performed retrofit in a 3-day weekend window and commissioned the following Monday\/Tuesday.<\/li>\n<li>Complete turn-key package<\/li>\n<li>Project Value Range: $100K to $300K<\/li>\n<\/ul>\n<p><strong>Technology Utilized<\/strong><\/p>\n<ul>\n<li>Programmed in Siemens TIA Portal environment<\/li>\n<li>S7 1500 series PLC and Siemens ET200SP remote rack<\/li>\n<li>Siemens 6RA80 4 quadrant DC drives<\/li>\n<li>Profinet communications<\/li>\n<\/ul>\n<\/div><div class=\"awb-gallery-wrapper awb-gallery-wrapper-1 button-span-no\" style=\"--more-btn-alignment:center;\"><div style=\"margin:-9px;--awb-bordersize:3px;--awb-bordercolor:var(--awb-color8);\" class=\"fusion-gallery fusion-gallery-container fusion-grid-3 fusion-columns-total-3 fusion-gallery-layout-grid fusion-gallery-1\"><div style=\"padding:9.5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-3 hover-type-none\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1.jpg\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><img decoding=\"async\" src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1.jpg\" data-orig-src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1.jpg\" width=\"768\" height=\"1024\" alt=\"Retrofit of DC Winder\" title=\"Retrofit of DC Winder\" aria-label=\"Retrofit of DC Winder\" class=\"lazyload img-responsive wp-image-3808\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27768%27%20height%3D%271024%27%20viewBox%3D%270%200%20768%201024%27%3E%3Crect%20width%3D%27768%27%20height%3D%271024%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1-200x267.jpg 200w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1-400x533.jpg 400w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1-600x800.jpg 600w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-1-768x1024-1.jpg 768w\" data-sizes=\"auto\" data-orig-sizes=\"(min-width: 2200px) 100vw, (min-width: 784px) 387px, (min-width: 712px) 581px, (min-width: 640px) 712px, \" \/><\/a><\/div><\/div><div style=\"padding:9.5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-3 hover-type-none\"><div class=\"fusion-gallery-image\"><a 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width=\"768\" height=\"1024\" alt=\"Control Automation\" title=\"Control Automation\" aria-label=\"Control Automation\" class=\"lazyload img-responsive wp-image-3810\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27768%27%20height%3D%271024%27%20viewBox%3D%270%200%20768%201024%27%3E%3Crect%20width%3D%27768%27%20height%3D%271024%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-4-768x1024-1-200x267.jpg 200w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-4-768x1024-1-400x533.jpg 400w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-4-768x1024-1-600x800.jpg 600w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/02\/Photo-4-768x1024-1.jpg 768w\" data-sizes=\"auto\" data-orig-sizes=\"(min-width: 2200px) 100vw, (min-width: 784px) 387px, (min-width: 712px) 581px, (min-width: 640px) 712px, \" \/><\/a><\/div><\/div><div class=\"clearfix\"><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":2,"featured_media":3806,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[36],"tags":[104,103,88,105],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Siemens Retrofit of DC Winder for Aluminum Sheet Plant | M.R. 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