{"id":2740,"date":"2022-11-18T12:07:11","date_gmt":"2022-11-18T17:07:11","guid":{"rendered":"https:\/\/mrsnyder.com\/?p=2740"},"modified":"2023-05-11T20:00:25","modified_gmt":"2023-05-12T00:00:25","slug":"rockwell-automation-automatic-winding-solution","status":"publish","type":"post","link":"https:\/\/mrsnyder.com\/rockwell-automation-automatic-winding-solution\/","title":{"rendered":"Rockwell Automation Automatic Winding Solution"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1227.2px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1 fusion-text-no-margin\" style=\"--awb-font-size:var(--awb-typography4-font-size);--awb-line-height:var(--awb-typography4-line-height);--awb-letter-spacing:var(--awb-typography4-letter-spacing);--awb-text-transform:var(--awb-typography4-text-transform);--awb-margin-bottom:30px;--awb-text-font-family:var(--awb-typography4-font-family);--awb-text-font-weight:var(--awb-typography4-font-weight);--awb-text-font-style:var(--awb-typography4-font-style);\"><p><strong>Flying Splice Turret Winder with Slitter and Roll Handling<br \/>\n<\/strong><br \/>\nM.R. Snyder assisted in the development of a new winding machine where the customer needed the ability to change winder rolls without stopping the line and desired a Rockwell solution. A flying splice turret winder was used with an AB ControlLogix safety processor and Powerflex 755 drives. Safety was emphasized and incorporated utilizing safety mats, light curtains, and magnetic gate interlocks. The entire system was designed for use in Canada on a 575V system with cUL approval.<\/p>\n<p><strong>Project Description<\/strong><\/p>\n<ul>\n<li><span style=\"color: #000000;\">Non-woven material (new line)<\/span><\/li>\n<li><span style=\"color: #000000;\">5 \u2013 200 MPM<\/span><\/li>\n<li><span style=\"color: #000000;\">60\u201d Wide material<\/span><\/li>\n<li><span style=\"color: #000000;\">Complete Rockwell Solution (PLC \u2013 HMI \u2013 Drives)<\/span><\/li>\n<li><span style=\"color: #000000;\">Built to CUL Standards (Going to Canada)<\/span><\/li>\n<li><span style=\"color: #000000;\">575 V Requirement<\/span><\/li>\n<li><span style=\"color: #000000;\">Safety processor used to provide for different safety zones and actions<\/span><\/li>\n<li><span style=\"color: #000000;\">Project includes turret winder, plus material handling section which handles rolls through the wrapping<\/span><\/li>\n<li><span style=\"color: #000000;\">Startup anticipated late summer 2022<\/span><\/li>\n<li><span style=\"color: #000000;\">Project Value Range: $100K \u2013 $300K<\/span><\/li>\n<\/ul>\n<p><strong>Technology Utilized<\/strong><\/p>\n<ul>\n<li><span style=\"color: #000000;\">ControlLogix 1768-L43S Safety Processor<\/span><\/li>\n<li><span style=\"color: #000000;\">10\u201d Panelview Touchscreen AB#2711P-T10C4D8<\/span><\/li>\n<li><span style=\"color: #000000;\">Ethernet IP Communications<\/span><\/li>\n<li><span style=\"color: #000000;\">Stratix 1783-HMS16T4CGN Switch<\/span><\/li>\n<li><span style=\"color: #000000;\">Powerflex 755 Drives<\/span><\/li>\n<li><span style=\"color: #000000;\">Leuze Light Curtains<\/span><\/li>\n<li><span style=\"color: #000000;\">ASO Safety Mats<\/span><\/li>\n<li><span style=\"color: #000000;\">Schmersal Safety Gate Locks<\/span><\/li>\n<\/ul>\n<\/div><div class=\"awb-gallery-wrapper awb-gallery-wrapper-1 button-span-no\" style=\"--more-btn-alignment:center;\"><div style=\"margin:-5px;--awb-bordersize:0px;\" class=\"fusion-gallery fusion-gallery-container fusion-grid-2 fusion-columns-total-4 fusion-gallery-layout-grid fusion-gallery-1\"><div style=\"padding:5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-2 hover-type-none\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/Panel-Picture-1-scaled-1.jpg\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><img decoding=\"async\" src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/Panel-Picture-1-scaled-1.jpg\" data-orig-src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/Panel-Picture-1-scaled-1.jpg\" width=\"500\" height=\"495\" alt=\"Automation Solution\" title=\"Automation Solution\" aria-label=\"Automation Solution\" class=\"lazyload img-responsive wp-image-3794\" 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System Integrator\" class=\"lazyload img-responsive wp-image-3796\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27500%27%20height%3D%27407%27%20viewBox%3D%270%200%20500%20407%27%3E%3Crect%20width%3D%27500%27%20height%3D%27407%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/Panel-Picture-14-1024x834-1-200x163.jpg 200w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/Panel-Picture-14-1024x834-1-400x326.jpg 400w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/Panel-Picture-14-1024x834-1.jpg 500w\" data-sizes=\"auto\" data-orig-sizes=\"(min-width: 2200px) 100vw, (min-width: 712px) 588px, (min-width: 640px) 712px, \" \/><\/a><\/div><\/div><div style=\"padding:5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-2 hover-type-none\"><div class=\"fusion-gallery-image\"><a 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