{"id":291,"date":"2023-04-05T09:40:16","date_gmt":"2023-04-05T13:40:16","guid":{"rendered":"https:\/\/mrsnyder.com\/?p=291"},"modified":"2023-05-12T07:17:05","modified_gmt":"2023-05-12T11:17:05","slug":"large-film-line-upgrade-to-siemens-automation","status":"publish","type":"post","link":"https:\/\/mrsnyder.com\/large-film-line-upgrade-to-siemens-automation\/","title":{"rendered":"Large Film Line Upgrade to Siemens Automation"},"content":{"rendered":"<div class=\"fusion-fullwidth fullwidth-box fusion-builder-row-1 fusion-flex-container nonhundred-percent-fullwidth non-hundred-percent-height-scrolling\" style=\"--awb-border-radius-top-left:0px;--awb-border-radius-top-right:0px;--awb-border-radius-bottom-right:0px;--awb-border-radius-bottom-left:0px;--awb-flex-wrap:wrap;\" ><div class=\"fusion-builder-row fusion-row fusion-flex-align-items-flex-start fusion-flex-content-wrap\" style=\"max-width:1227.2px;margin-left: calc(-4% \/ 2 );margin-right: calc(-4% \/ 2 );\"><div class=\"fusion-layout-column fusion_builder_column fusion-builder-column-0 fusion_builder_column_1_1 1_1 fusion-flex-column\" style=\"--awb-bg-size:cover;--awb-width-large:100%;--awb-margin-top-large:0px;--awb-spacing-right-large:1.92%;--awb-margin-bottom-large:0px;--awb-spacing-left-large:1.92%;--awb-width-medium:100%;--awb-spacing-right-medium:1.92%;--awb-spacing-left-medium:1.92%;--awb-width-small:100%;--awb-spacing-right-small:1.92%;--awb-spacing-left-small:1.92%;\"><div class=\"fusion-column-wrapper fusion-flex-justify-content-flex-start fusion-content-layout-column\"><div class=\"fusion-text fusion-text-1 fusion-text-no-margin\" style=\"--awb-margin-bottom:30px;\"><p class=\"xmsonormal\"><strong>Large Film Line with Extrusion, Casting, Oven Stretching, Slitting, and Winding<\/strong><\/p>\n<p>This project was an upgrade of an existing large film line where a new control and drive system were implemented into the existing control panels. Project was implemented to improve reliability for the customer and eliminate obsolescence issues. Two new Siemens 1500F safety processors with an assortment of different Siemens drives (S120, G120, 6RA80) were used. Project encompassed automation and equipment spread out over three different levels of the building, extending for a length of more than 600 feet, and included more than 1000 IO points. M.R. Snyder Company provided a turn-key project for all electrical aspects including demolition, installation, IO checkout, drive commissioning and startup.<\/p>\n<p><strong>Project Description<\/strong><\/p>\n<ul>\n<li>PLC and drive upgrade project to eliminate obsolescence and reliability issues as well as improve system safety features<\/li>\n<li>Line extended over 600 feet and covered three levels<\/li>\n<li>1112 IO points with two main PLC\u2019s and two remote racks<\/li>\n<li>Programming control and coordination of 29 separate drives ranging from 2HP to 700HP<\/li>\n<li>Project Value Range: $1M to $2M<\/li>\n<\/ul>\n<p><strong>Technology Utilized<\/strong><\/p>\n<ul>\n<li>Programmed in Siemens TIA Portal environment<\/li>\n<li>Utilized S71500F processors and Profinet communications<\/li>\n<li>Different Siemens drives were utilized to accommodate AC\/DC and general purpose requirements<\/li>\n<li>Included S120, G120 and 6RA80 platforms and ranged in HP from 2 HP to 700 HP<\/li>\n<\/ul>\n<\/div><div class=\"awb-gallery-wrapper awb-gallery-wrapper-1 button-span-no\" style=\"--more-btn-alignment:center;\"><div style=\"margin:-5px;--awb-bordersize:0px;\" class=\"fusion-gallery fusion-gallery-container fusion-grid-3 fusion-columns-total-3 fusion-gallery-layout-grid fusion-gallery-1\"><div style=\"padding:5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-3 hover-type-none\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152.jpg\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><img decoding=\"async\" src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152.jpg\" data-orig-src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152.jpg\" width=\"800\" height=\"1150\" alt=\"Large Film Line Upgrade\" title=\"Large Film Line Upgrade\" aria-label=\"Large Film Line Upgrade\" class=\"lazyload img-responsive wp-image-3879\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27800%27%20height%3D%271150%27%20viewBox%3D%270%200%20800%201150%27%3E%3Crect%20width%3D%27800%27%20height%3D%271150%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152-200x288.jpg 200w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152-400x575.jpg 400w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152-600x863.jpg 600w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/05\/20200908_074152.jpg 800w\" data-sizes=\"auto\" data-orig-sizes=\"(min-width: 2200px) 100vw, (min-width: 784px) 390px, (min-width: 712px) 585px, (min-width: 640px) 712px, \" \/><\/a><\/div><\/div><div style=\"padding:5px;\" class=\"fusion-grid-column fusion-gallery-column fusion-gallery-column-3 hover-type-none\"><div class=\"fusion-gallery-image\"><a href=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1731-535x1024-1.jpg\" rel=\"noreferrer\" data-rel=\"iLightbox[gallery_image_1]\" class=\"fusion-lightbox\" target=\"_self\"><img decoding=\"async\" src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1731-535x1024-1.jpg\" data-orig-src=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1731-535x1024-1.jpg\" width=\"535\" height=\"1024\" alt=\"Control panel fabrication\" title=\"Control Panel Fabrication\" aria-label=\"Control Panel Fabrication\" class=\"lazyload img-responsive wp-image-3830\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27535%27%20height%3D%271024%27%20viewBox%3D%270%200%20535%201024%27%3E%3Crect%20width%3D%27535%27%20height%3D%271024%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1731-535x1024-1-200x383.jpg 200w, 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Integrator Industrial Automation\" aria-label=\"System Integrator Industrial Automation\" class=\"lazyload img-responsive wp-image-3831\" srcset=\"data:image\/svg+xml,%3Csvg%20xmlns%3D%27http%3A%2F%2Fwww.w3.org%2F2000%2Fsvg%27%20width%3D%27800%27%20height%3D%27594%27%20viewBox%3D%270%200%20800%20594%27%3E%3Crect%20width%3D%27800%27%20height%3D%27594%27%20fill-opacity%3D%220%22%2F%3E%3C%2Fsvg%3E\" data-srcset=\"https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1742-1024x761-1-200x149.jpg 200w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1742-1024x761-1-400x297.jpg 400w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1742-1024x761-1-600x446.jpg 600w, https:\/\/mrsnyder.com\/wp-content\/uploads\/2023\/04\/DSC_1742-1024x761-1.jpg 800w\" data-sizes=\"auto\" data-orig-sizes=\"(min-width: 2200px) 100vw, (min-width: 784px) 390px, (min-width: 712px) 585px, (min-width: 640px) 712px, \" \/><\/a><\/div><\/div><div class=\"clearfix\"><\/div><\/div><\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":2,"featured_media":3829,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[36],"tags":[86,85,88,75,87],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v22.5 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Large Film Line Upgrade to Siemens Automation | M.R. 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